Industry 4.0 IIoT Case-Study

About the Customer :

One of the largest Integrated Steel manufacturer with coal-based Captive Power Plant in the Industrial State of Chhattisgarh.

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Problem Statement :

1. Manual monitoring of furnace content on sampling basis was hampering quality.

2. Ladles had a queue time of 25-40 minutes resulting in wastage of time.

3. Massive energy wastage due to wait time.

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Solution Proposed :

1. Fully automated temperature monitoring of every sample.

2. Queue time optimization.

3. Ambient temperature monitoring.

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Benefits :

1. Direct saving of 5% on energy bills through reduced consumption by temperature monitoring.

2. Reduction in production cost as queue time reduced to 10 mins.

3. Zero human error in monitoring critical parameters.

4. Better quality products by monitoring and control of critical parameters.