Industry 4.0 IIoT Case-Study
Digital Transformation + Energy Saving in action
Industry 4.0 IIoT Case-Study
About the Customer :
One of the largest Integrated Steel manufacturer with coal-based Captive Power Plant in the Industrial State of Chhattisgarh.
Problem Statement :
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Manual monitoring of furnace content on sampling basis was hampering quality.
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Ladles had a queue time of 25-40 minutes resulting in wastage of time.
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Massive energy wastage due to wait time.
Solution Proposed :
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Fully automated temperature monitoring of every sample.
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Queue time optimization.
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Ambient temperature monitoring.
Benefits :
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Direct saving of 5% on energy bills through reduced consumption by temperature monitoring.
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Reduction in production cost as queue time reduced to 10 mins.
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Zero human error in monitoring critical parameters.
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Better quality products by monitoring and control of critical parameters.